Case Study:
Redefining Carbon Fiber Molds for Car Racing
The Organization
St. Thomas Academy’s Experimental Vehicle Team is a high-performing team of high school students that produce and compete in experimental wheeled vehicles. The team uses alternative power sources and composite skins such as hydrogen fuel cells and carbon fiber skins to increase vehicle efficiency and qualify for races.
The Challenge
The challenge at hand lies in the traditional methods used for crafting large carbon fiber layup molds, which are inherently time-consuming and expensive when outsourced. Additionally, there is a need to address the limitations of these molds making methods in terms of design iterations. Furthermore, the educational sector, with its focus on budget constraints, presents a specific challenge in finding cost-effective solutions.
The Solution
The Solution
The Modix BIG METER turned out to be an incredible cost-saving solution to the alternative of traditional molds making. After developing the skin for their experimental Urban Concept vehicle in-house, they were able to 3D print negatives of the skin panels to act as mold surfaces for a carbon fiber layup for each panel. After producing all panels in this way, they were able to try out their innovative vehicle at several races, notably the Shell Eco-Marathon in which they placed first in their division, prevailing against even several University teams.
The Impact
Needless to say, the BIG METER can do so much when in the right hands. This team of student engineers has gone beyond impressing their colleagues at races with their level of engineering prowess, and the Big Meter has served as a critical tool in helping bring their impressive designs to the racetrack.Are you looking for a way to customize your car without breaking the bank? Modix 3D printers are the perfect solution. Visit the Modix website today and see how you can create the car of your dreams.
Information box:
The Organzation: St. Thomas Academy’s Experimental Vehicle Team
Application: Carbon fiber mold manufacturing
Vertical: Education, automotive, Student Engineering Competition
Printer: Modix BIG METER
