Модикс MAMA XL-3000Automotive and aviation

Print three-meter parts in one piece.

Automotive and aerospace tooling, patterns and prototypes with up to 3,000 mm of continuous build length: styling bucks, low-temperature molds and assembly fixtures, on a static bed that keeps the part still while it prints.

▸Less sectioning and bonding on large parts
▸Engineering and fiber-filled pellets, up to 3 kg/h peak
▸Validate material, accuracy and finish with an application engineer

01 m2 m3 m

3,000 mm of continuous build length

Start your application assessment How pellet printing works

Or start with your industry

Модикс MAMA XL-3000 large-format pellet 3D printer with an operator beside it for scale — **Automotive and aviation**Bucks, molds, fixtures, prototypes

**Automotive and aviation**Bucks, molds, fixtures, prototypes

The MAMA line

Three lengths. One pellet platform.

Every MAMA runs the pellet and the filament head on the same electronics and the same program. Pick the length your parts need, or let the application assessment pick it.

Studio and shop floor

MAMA-1000

1,000 1,000 × × 1,000 mm39.4 × 39.4 × 39.4 в

Един кубичен метър обем на застрояване
Pellet extrusion up to 3 kg/h

ВИЖ MAMA-1000 →

Furniture scale

MAMA-1700

1,700 1,000 × × 1,000 mm66.9 × 39.4 × 39.4 в

1.7 m continuous print length
Lower feedstock cost than equivalent filament

ВИЖ MAMA-1700 →

Automotive and aviationТи си тук

MAMA XL-3000

3,000 1,000 × × 1,000 mm118.1 × 39.4 × 39.4 в

3 m continuous single-piece parts
Включена е пълна система за заграждение

Build length to scale

3 mBuild length3,000 1,000 × × 1,000 mm

3 кг / чPeak pellet outputLogged prints average 1.15 to 1.4 kg/h

$ 2 до $ 8Per kg of pelletsTypical, by grade and quantity. Filament: $20 to $80

До животТехническа поддръжкаSpare parts and upgrades available

Дует 3 електроникалинейни релси HIWINBondtech extrusionСертифициран по CE и EMCSupport in North America, Europe and APAC

Automotive and aviation

Built for automotive and aerospace tooling, patterns and prototypes.

Styling bucks, layup tools, patterns and fixtures are where sectioning, bonding and outsourced CNC cost the most time. The XL-3000 prints them in one piece. Functional flight or road parts have their own requirements: the application review says what applies to yours.

Styling bucks and panel prototypes

Full-size bucks, panel prototypes and wind-tunnel shapes without bonded segments.

Layup tools and molds

Low-temperature tools and patterns, printed slightly oversize and finished.

Aerospace tooling and mock-ups

Layup tools, cabin mock-ups and fit-check prototypes at full scale, light enough to lift by hand.

Fixtures and checking jigs

Assembly fixtures as long as the part they hold, on a static bed.

Bonded from sections

×Jigs and fixtures built just to hold the sections
×Bond lines that often become the weak point
×Hours of fitting, filling and sanding per joint
×Tolerance stacking across every interface

Printed on an XL-3000

✓One continuous part, up to 3,000 mm
✓No bonded joints between printed sections
✓Post-processing on the surface, not the seams
✓No tolerance build-up from aligning sections

Какво купувате

You get a solution to your needs.

We review your application, recommend a material and printer configuration, and quote a validation print. Once the application is approved, we build your MAMA XL-3000, commission it on site and train your operators.

Needs evaluation

We review your part, material, finish and production requirements, and tell you whether a MAMA is the right tool. If it is not, we say so.

Sample printing

Test a sample in the agreed material before you buy a printer. A paid service, quoted per part.

Изработено по поръчка

We configure the machine and develop a print profile around your approved part.

On-site onboarding and training

We commission the printer on your floor and train your operators on your part.

Доживотна поддръжка

Technical support for the life of the printer, with application advice, spare parts and upgrades available.

Step one is yours: tell us about the part.

✓Reviewed by a pellet application engineer
✓A straight answer if a MAMA is not the right tool
✓A sample print before any machine decision

Start your application assessment

Print logs

Real parts. Real numbers.

Printed from pellets on MAMA machines. Weight, hours, nozzle and layer as logged, and which MAMA each part fits. If your part is not here, that is exactly what the application assessment е за.

Инструментална

Low-temperature mold, 1.4 m

Wood-filled PLA pellets. The filler makes sanding, drilling and sealing straightforward.Пасва на MAMA XL-3000 in one piece. 1,400 mm long, printed lying flat along the bed.

Дължина: 1.4 m
Тегло: 7 кг
Време за печат: 5 ч
дюза: 3 мм
слой: 2 мм
Материал: Дърво PLA

Композити

Carbon and glass-filled PETG

Fibers cut shrinkage and warping, and carbon sheds heat for shorter layer times.Пасва на MAMA XL-3000 в едно парче.

Размер: 220 × 230 мм
Време за печат: ~ 1 ч
Височина: 50 мм
дюза: 3 мм
слой: 1.5 мм

Interiors

Декоративно пано

Masterbatch mixed in the feed gives color and matte effects with no painting.

Тегло: 5.5 кг
Време за печат: 4.5 ч
дюза: 5 мм
слой: 3 мм

Signage

Large sign, one piece

Flame-retardant grades where public installation requires it.

Тегло: 10.1 кг
Време за печат: 8.75 ч
дюза: 5 мм
Материал: PLA + мастербач

Мебели

Bookshelf, 1.7 m tall

Pulled off the bed in one piece, with nothing to assemble.Пасва на MAMA XL-3000 in one piece. Printed on a MAMA-1700, lying flat along the 1.7 m axis.

Височина: 1.7 m
Материал: PLA пелети
Части: 1

New to pellets?

How pellet printing works.

Most MAMA customers have never printed from pellets. Here is the whole process, what changes compared with filament, and how to design for it. Onboarding covers every step on your own part.

01Суровина

Plastic pellets, 3 to 5 mm, the same feedstock injection molding uses. Virgin, recycled or filled.

02Цвят

Masterbatch is mixed in by weight. About 5% white with 2 to 3% black gives a dark gray.

03Подсушете

PLA dries at 45 °C for 8 hours. PETG and nylon pick up moisture in minutes, so they dry every run.

04Хранене

Compressed air carries pellets from the hopper to the head. A level sensor keeps it topped up.

05Melt and print

A screw with three heat zones melts the pellets, cooler at the top and hotter at the nozzle. Beads are 3 to 14 mm wide.

06завършеност

Sand, drill, seal and paint. Wood-filled grades finish like pattern-shop material.

Pellets versus filament

	Пелети (MAMA)	Влакно
Разходи за материал	$2 to $8 per kg (typical, by grade and quantity)	$20 до $80 за кг
Продукция	До 3 кг/ч	Up to 0.5 kg/h on the Griffin Ultra
Bead and layer	3 to 14 mm wide, layers up to 3 mm	Finer: 1.6 mm nozzle, thinner layers
Избор на материал	Virgin, recycled, filled, your own compounds	What is sold as 1.75 mm filament
Поддържа	Not practical. Orientation solves it	Possible, soluble with Dual Filament (IDEX)
Подготовка	Dry the pellets, fill the hopper	Load a spool
Площ	Visible layers. Sand and paint for show parts	Smoother as printed

Designing for pellets: show the 8 rules

Overhangs under 45°, no supports

Thick pellet layers sag past 45° and pellet supports fuse to the part. Orient it, chamfer under ledges, or use Dual Filament (IDEX) for soluble supports.

Hollow first

On a large part the inside is where the hours go. Shell every solid; 10 to 25% infill gives most of the strength, above 50% is paying for nothing.

The nozzle sets the scale

1 mm: up to 2.5 mm line, 0.75 mm layer. 3 mm: 8 mm line, 2 mm layer. 5 mm: 14 mm line, 3 mm layer. Walls in whole beads.

Warp is a length problem

Round every corner (5 to 10 mm over 500 mm), break up flat floors, keep walls within a factor of 2, let the part cool on the bed.

Scale for shrinkage, then measure

Scale = 100 ÷ (100 − shrink %). A 1,000 mm part at 0.8% shrinks 8 mm. Calibrate at full size, X and Y apart from Z.

Leave stock where a tool will touch

Half a bead in XY and half a layer in Z on faces you machine, solid pads under bores, critical faces vertical.

Непрекъснати траектории на инструмента

Spiral (vase) mode and single walls keep extruder pressure steady and cut print time.

Estimate before you slice

Hours = part mass ÷ real throughput (1.15 to 1.4 kg/h on our logged prints), plus 10 to 30% for travel and slow layers.

Машината

Two print technologies, one platform.

Pellet for throughput, filament for detail. The MAMA XL-3000 takes either head on the same motion system, so the application decides and the decision is never permanent.

FGF pellet

Dyze Design Pulsar

Prints straight from plastic pellets, the same feedstock injection molding uses. No filament conversion, no filament markup.

500 мм³/секСъстояние на Поток

до 3 kg / hмагистрала

3 мм стандартдюза

FFF filament

Модикс Griffin Ultra

Swaps in where the part needs finer features, tighter interfaces and a smoother surface. Same machine, same bed, same profile library.

160 мм³/секСъстояние на Поток

до 0.5 kg / hмагистрала

1.6 ммдюза

Материал	Grade printed on the MAMA	Nozzle °C	Сушене
ПЛАН	NatureWorks Ingeo 2003D	200	45 °C, 8 часа
ПЛАН	NatureWorks Ingeo 7003D	180 да 190	45 °C, 8 часа
Wood-look PLA	Mitsubishi Light Wood	200	45 °C, 8 часа
Cellulose-fiber composite	UPM Formi 3D 20/19	220	80 °C, 8 часа
Рециклиран PETG	Mitsubishi rPETG	220	70 °C, 8 часа
Recycled PETG, 15% carbon fiber	Mitsubishi rPETG CF15	220 да 240	80 °C, 4 часа
PETG, 20% glass fiber	Polyram PETG GF20	220 да 240	80 °C, 4 часа
PETG, glass fiber	Polyful 2506 NC901 GF	230 да 240	70 °C, 6 to 8 h

Also runsPLA, ABS, ASA, PETG, PC, TPE, TPU, PVA, HIPS, Nylon (PA), PP, carbon-fiber and glass-fiber filled composites, wood-filled blends, and recycled polymers.

Why pelletsPellets cost a fraction of equivalent filament grades (see Pellets versus filament). On a 10 kg part, that decides whether producing in-house pays.

Сушилня за пелети

25 kg batch. Moisture in the feedstock is the most common cause of a failed pellet print.

Смесител за пигменти

50 kg batch, 45 to 50 kg/h. Blend color and additives yourself, match a RAL or Pantone.

Въздушен филтър

HEPA and activated carbon at 99.995%, 550 m³/hour, matched to the MAMA enclosure.

Interlocked enclosure

Door switches are part of the safety loop. Open a door in production and motion stops.

Keyswitch modes

Production: doors locked, printing allowed. Maintenance: doors open, manual moves and calibration.

E-stop on a safety relay

A hardware emergency stop loop, plus a status tower: green running, amber maintenance, red stop.

Watched while it prints

Pellet level, clog and cooling alarms pause the job and wait for the operator.

Single Pellet Head

Throughput. Large parts, low material cost, composite and recycled feedstock.

Single Filament Head

Detail. Finer features, tighter tolerances, smoother surfaces.

Dual Filament (IDEX)

Two independent Griffin Ultra heads, soluble supports, auto filament change.

MAMA XL-3000 спецификации Compare all models →

Обем на печат3,000 1,000 × × 1,000 mm118.1 × 39.4 × 39.4 в

Размери на принтера3,760 2,030 × × 2,422 mmW × D × H, enclosure included

Тегло~450 to 500 kgmachine only

ДоставкаBuilt to order, installed on sitecommissioned and your operators trained on your part

Pellet headDyze Design Pulsar, up to 3 kg/h peaknozzles 1, 3 and 5 mm, layers 0.25 to 3 mm, up to 485 °C

Filament headМодикс Griffin Ultra, interchangeable1.6 mm nozzle, layers 0.1 to 1.2 mm, Dual Filament (IDEX) option

ДвижениеStatic bed, gantry travels in X, Y and Zclosed-loop NEMA23 on X and Y

Принт леглоMIC6 aluminum tooling plateindependently heated zones, up to 120 °C

УМНИ УСТРОЙСТВАDuet 3 6HC with CAN-FD expansiontouchscreen, Ethernet, runs fully offline

БезопасностInterlocked enclosure, E-stoppellet level, clog and cooling alarms pause the job

Място400 V three-phase, 32 A, compressed air480 V sites: isolation transformer, specified with you

ПодкрепаДоживотна техническа поддръжкаspare parts and upgrades available

Често задавани въпроси

Pricing, samples and support.

Why is there no price on this page?

Because the quote follows the application. What a MAMA costs depends on the print head, the add-ons your material needs and the services in the program. We scope it after the review, so the number you get is the number for your part.

Is the sample print really paid?

Yes. It is a paid engineering service, quoted per part once we have seen the geometry and agreed the material. You are paying for engineering time and machine time on a real part.

Does the machine arrive assembled?

Yes. Built to order, tested and calibrated, with the print profile from your approved sample loaded. A Modix engineer then commissions it on site and trains your team.

Can we maintain and upgrade it ourselves?

Yes, and that is the point of a modular platform. Print heads, electronics and extrusion systems are serviceable and upgradeable by your own team, with spare-part kits available.

Pellet or filament, how do we choose?

Pellet for throughput and material cost on large parts, filament for finer features and finish. The review answers it for your part, and the machine takes either head, so the decision is not permanent.

Why an assessment and not a quick form?

Because a pellet application engineer spends real time on every MAMA request: the part, the material, the finish and your site, usually in a video call. The more you tell us up front, the more useful that time is for you, and the faster you get a real answer.

We have never printed with pellets. Is that a problem?

No. Most MAMA customers start there. Onboarding covers drying, feeding, print profiles and maintenance on your own part, and support continues for the life of the machine.

Can it run recycled material or our own compounds?

Yes. The pellet head takes virgin, recycled and filled pellets, plus masterbatch for color. The assessment and the sample print tell you whether your compound prints and how it must be dried.

What does it need on site?

Floor space, a 400 V three-phase supply on a dedicated 32 A circuit, Ethernet, and for pellet configurations a small air compressor (3.5 HP, 24 liter) sourced locally. Sites on a 480 V supply use a 30 kVA isolation transformer, which we specify with you.

What happens if the feed runs out mid-print?

Pellet level and clog detection pause the job and wait for an operator. Refill or clear it and the print continues from where it stopped.

Първа стъпка

Tell us about your application.

Five quick steps. A pellet application engineer reviews every answer, then we talk, and if the MAMA XL-3000 fits your part, we print it for you first.

Start your application assessment Or write to sales@modix3d.com